GUJARAT TECHNOLOGICAL UNIVERSITY
 BE - SEMESTER- VI EXAMINATION — SUMMER 2020
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Subject Code: 2161909 Date: 28/10/2020Subject Name: PRODUCTION TECHNOLOGY
Time: 10:30 AM TO 01:00 PM Total Marks: 70
 Instructions:
 1. Attempt all questions.
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2. Make suitable assumptions wherever necessary.3. Figures to the right indicate full marks.
| MARKS | ||
| Q.1 | (a) Explain types of chips that occur in metal cutting. | 03 | 
| (b) Differentiate between orthogonal and oblique cutting? | 04 | |
| (c) Explain tool signature as per ASA and write importance of various angle in it. | 07 | |
| Q.2 | (a) How is the chip formed in metal cutting? Explain the terms shear plane and shear zone. | 03 | 
| (b) Prove that: tan? = r cosa / (1 - r cosa). | 04 | |
| (c) Enumerate the factors affecting tool life. Briefly explain the effect of each factor. | 07 | |
| OR | ||
| (c) A mild steel tubing of 50 mm outside diameter is turned on a lathe with cutting speed of 20 mpm (meter per min.) with a tool having rake angle of 35. The tool is given a feed of 0.10mm/rev. and it is found by dynamometer that the cutting force 250 Kg and feed force 100 Kg. Length of continuous chip in one revolution 80 mm and width of chip 2 mm. Calculate the co-efficient of friction, shear plane angle, velocity of chip along tool face, chip thickness and shear strength of work material. | 07 | |
| Q.3 | (a) What is cutting fluid? Explain with suitable example. | 03 | 
| (b) Explain Taylor's tool life equation, VTn = constant. | 04 | |
| (c) Explain about Angle jig and box jig with neat sketch. | 07 | |
| OR | ||
| Q.3 | (a) Draw and discuss Hinged-clamping device. | 03 | 
| (b) List out various types of drill bushes and its application. | 04 | |
| (c) Illustrate Locating 3-2-1 principle of Jigs and Fixtures. | 07 | |
| Q.4 | (a) Illustrate Strip layout related to press work. | 03 | 
| (b) How the Presses are classified? Sketch any one of it. | 04 | |
| (c) List the various thread manufacturing processes. Explain about thread rolling process. | 07 | |
| OR | ||
| Q.4 | (a) Define the terms: Clearance, Piercing and Blanking. | 03 | 
| (b) List the various gear finishing processes and explain any two processes | 04 | |
| (c) What are the different methods of gear manufacturing? List the methods and explain any one. | 07 | |
| Q.5 | (a) Explain basic principle of EDM with neat sketch. | 03 | 
| (b) Differentiate between ECM and USM. | 04 | |
| (c) Write the difference between AJM and AWJM processes from the viewpoint of working principle, application & limitations. | 07 | |
| OR | ||
| Q.5 | (a) Classify non-conventional machining processes. | 03 | 
| (b) Illustrate USM machining process. | 04 | |
| (c) Explain with suitable diagram working of electro discharge machine. State its advantage, disadvantage and application. | 07 | 
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