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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
KAKINADA - 533 003, Andhra Pradesh, India
DEPARTMENT OF MECHANICAL ENGINEERING
COURSE STRUCTURE & SYLLABUS M.Tech ME
ADVANCED MANUFACTURING & MECHANICAL SYSTEM DESIGN
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Programme(Applicable for batches admitted from 2019-2020)
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
KAKINADA - 533 003, Andhra Pradesh, India
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
KAKINADA - 533 003, Andhra Pradesh, India
I Semester
| S.No | Course Code | Course Name | L | T | P | Credits |
|---|---|---|---|---|---|---|
| 1 | MM 101 | Automation in Manufacturing | 3 | 0 | 0 | 3 |
| 2 | MM 102 | Advanced Manufacturing Processes-I | 3 | 0 | 0 | 3 |
| 3 | MM 103 | Program Elective – 1 | 3 | 0 | 0 | 3 |
| MM 1031 | Design for Manufacturing & Assembly | |||||
| MM 1032 | Quality Engineering in Manufacturing | |||||
| MM 1033 | Total Quality Management | |||||
| MM 104 | Program Elective – 2 | 3 | 0 | 0 | 3 | |
| MM 1041 | Optimization & Reliability | |||||
| 4 | MM 1042 | Materials Technology | ||||
| MM 1043 | Precision Engineering | |||||
| 5 | MM 105 | Advanced CAD Lab | 0 | 0 | 4 | 2 |
| 6 | MM 106 | Advanced Manufacturing Lab | 0 | 0 | 4 | 2 |
| 7 | MM 107 | Research Methodology and IPR | 2 | 0 | 0 | 2 |
| 8 | MM 108 | Writing Skills for Scientific Communication | 2 | 0 | 0 | 0 |
| Total | 18 |
II SEMESTER
| S.No | Course Code | Course Name | L | T | P | Credits |
|---|---|---|---|---|---|---|
| 1 | MM 201 | Advanced Manufacturing Processes-II | 3 | 0 | 0 | 3 |
| 2 | MM 202 | Computer Integrated Manufacturing | 3 | 0 | 0 | 3 |
| 3 | MM 203 | Program Elective – 3 | 3 | 0 | 0 | 3 |
| MM 2031 | Finite Element Methods | |||||
| MM 2032 | Concurrent Engineering | |||||
| MM 2033 | MEMS & Micro systems | |||||
| 3 | MM 204 | Program Elective – 4 | 3 | 0 | 0 | 3 |
| MM 2041 | Production and Operation Management | |||||
| MM 2042 | Advanced CNC Technologies | |||||
| MM 2043 | Supply Chain Management | |||||
| 4 | MM 205 | Material Characterization Lab | 0 | 0 | 4 | 2 |
| 5 | MM 206 | Simulation of Manufacturing Systems Lab | 0 | 0 | 4 | 2 |
| 6 | MM 207 | Mini Project With Seminar | 2 | 0 | 0 | 2 |
| 7 | MM 208 | Personality development through life Enlightenment skills | 2 | 0 | 0 | 0 |
| Total | 18 |
*Students are encouraged to go to industrial training/internship for at least 2-3 months during semester break.
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
KAKINADA - 533 003, Andhra Pradesh, India
III SEMESTER
| S.No | Course Code | Course Name | L | T | P | Credits |
|---|---|---|---|---|---|---|
| 1 | MM 301 | Program Elective - 5 | 3 | 0 | 3 | |
| MM 3011 | Surface Integrity Processes | |||||
| MM 3012 | Signal Analysis and Condition Monitoring | |||||
| MM 3013 | Industrial Robotics | |||||
| MM 3014 | MOOCS/NPTEL * | |||||
| 2 | MM 302 | Open Elective | 3 | 0 | 3 | |
| MM 3021 | Nano Technology | |||||
| MM 3022 | Advanced Materials and Processing | |||||
| MM 3023 | Intelligent Manufacturing Systems | |||||
| 3 | Project /Dissertation Phase-I | 0 | 20 | 10 | ||
| Total | 16 |
*MOOCS/NPTEL Certification courses as per the approved list of internal BoS at the time of registration.
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IV SEMESTER
| S.No | Course Code | Course Name | L | T | P | Credits |
|---|---|---|---|---|---|---|
| 1 | Project /Dissertation Phase-II | 0 | 0 | 32 | 16 | |
| Total | 16 |
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
KAKINADA - 533 003, Andhra Pradesh, India
I Year I Semester AUTOMATION IN MANUFACTURING
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| L | T | P | C |
|---|---|---|---|
| 3 | 0 | 0 | 3 |
UNIT - I
OVER VIEW OF MANUFACTURING AND AUTOMATION : Production systems, Automation in production systems, Automation principles and strategies, Manufacturing operations, production facilities. Basic elements of an automated system, levels of automation; Hardware components for automation and process control, programmable logic controllers and personal computers.
UNIT – II
MATERIAL HANDLING AND IDENTIFICATION TECHNOLOGIES: Material handling, equipment, Analysis. Storage systems, performance and location strategies, Automated storage systems, AS/RS, types. Automatic identification methods, Barcode technology, RFID.
UNIT – III
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MANUFACTURING SYSTEMS AND AUTOMATED PRODUCTION LINES: Manufacturing systems: components of a manufacturing system, Single station manufacturing cells; Manual Assembly lines, line balancing Algorithms, Mixed model Assembly lines, Alternative Assembly systems. Automated production lines, Applications, Analysis of transfer lines.
UNIT - IV
AUTOMATED ASSEMBLY SYSTEMS: Fundamentals, Analysis of Assembly systems. Cellular manufacturing, part families, cooling, production flow analysis. Group Technology and flexible Manufacturing systems, Quantitative Analysis.
UNIT – V
QUALITY CONTROL AND SUPPORT SYSTEMS: Quality in Design and manufacturing, inspection principles and strategies, Automated inspection, contact Vs non contact, CMM. Manufacturing support systems. Quality function deployment, computer aided process planning, concurrent engineering, shop floor control, just in time and lean production.
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TEXT BOOK
1. Automation, production systems and computer integrated manufacturing/ Mikell.P Groover/PHI/3rd edition/2012,
REFERENCES
1. CAD/CAM/CIM/P. Radha Krishnan & S. Subrahamanyarn and Raju/New Age International Publishers/2003.
2. System Approach to Computer Integrated Design and Manufacturing/ Singh/John Wiley /96.
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3. Computer Aided Manufacturing/Tien-Chien Chang, Richard A. Wysk and Hsu-Pin Wang/ Pearson/2009
4. Manufacturing and Automation Technology / R Thomas Wright and Michael Berkeihiser / Good Heart/Willcox Publishers
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
KAKINADA - 533 003, Andhra Pradesh, India
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I Year I Semester ADVANCED MANUFACTURING PROCESSES-I
| L | T | P | C |
|---|---|---|---|
| 3 | 0 | 0 | 3 |
UNIT - I
Advanced Mechanical Machining Processes
Introduction, Need for Advanced Machining process, Introduction, Need for Advanced Machining process, Characteristics of AMPs, Classification of Advanced Machining Processes, Process selection, Ultrasonic Machining(USM): Machining set up, Mechanics of cutting, Parameter Analysis, Process capabilities Applications, Abrasive jet Machining (AJM), Abrasive Water Jet Machining(AWJM)
UNIT - II
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Advanced Chemical and Thermal Machining Processes
Electrochemical Machining, Electrochemical Grinding, Electrochemical Honing,Chemical Machining, Electric Discharge Machining, Wire-cut EDM, Electron Beam Machining, Laser Beam Machining.
UNIT - III
Advanced Casting Processes
Solidification processing: principles of solidification processing and applications of recent solidification techniques like infiltration techniques, rheocasting, squeeze casting, compocasting Metal mould casting: Low and High pressure, Continuous casting, Squeeze casting, Vacuum mould casting, Evaporative pattern casting, Ceramic shell casting
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UNIT - IV
Advanced Welding Processes Details of electron beam welding (EBW), laser beam welding (LBW), Ultrasonic welding (USW), Pulsed TIG
UNIT - V
Advanced Metal Forming Processes
Advances in Metal Forming: Conventional processes-High Energy Rate Forming techniques- Explosive forming, electro hydraulic forming, magnetic pulse forming, super plastic forming, rubber forming flow forming - Principles and process parameters Advantages -Limitations and Applications. Overview of powder metal forming technique-Advantages-applications-Powder perform forging- Hot and cold Isostatic pressing-powder rolling-Tooling and process parameters. Details of high energy rate forming (HERF) process, Electro-magnetic forming, explosive forming, Electro-hydraulic forming, Stretch forming, Contour roll forming
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
KAKINADA - 533 003, Andhra Pradesh, India
Text Book:
1. Kalpakjian, S. and Schmid „S R, “Manufacturing Engineering and Technology”, Pearson Publication, 5th Edition,.
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References:
1. Benedict,G.F., Dekker, M., “ Non-traditional Manufacturing Processes”, Inc. New York, CRC press, 1987
2. DeGarmo, E. P.,Black, J.T., Kohser, R.A., “Materials and Processes in Manufacturing", Prentice Hall of India, 8th Edition
3. Jain, V.K, “Advanced Machining Processes”, Allied publisher, 2009.
4. Ghosh, A and Mallik, A.K, “Manufacturing Science” Affiliated East-West Press Pvt. Ltd., 2010
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5. Fundamentals of Solidification by W.Kurtz and D.J.Fisher, Trans. Tech Publication. Rapidly Solidified Metals by T.R.Anantharaman and C.Suryanarayana, Trans. Tech Publications.
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
KAKINADA - 533 003, Andhra Pradesh, India
I Year I Semester DESIGN FOR MANUFACTURING AND ASSEMBLY (PROGRAM ELECTIVE-1)
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| L | T | P | C |
|---|---|---|---|
| 3 | 0 | 0 | 3 |
UNIT - I
Introduction to DFM, DFMA: How Does DFMA Work? Reasons for Not Implementing DFMA, What Are the Advantages of Applying DFMA During Product Design, Typical DFMA Case Studies, Overall Impact of DFMA on Industry. Design for Manual Assembly: General Design Guidelines for Manual Assembly, Development of the Systematic DFA Methodology, Assembly Efficiency, Effect of Part Symmetry, Thickness, Weight on Handling Time, Effects of Combinations of Factors, Application of the DFA Methodology.
UNIT - II
Machining processes: Overview of various machining processes-general design rules for machining- dimensional tolerance and surface roughness-Design for machining ease redesigning of components for machining ease with suitable examples General design recommendations for machined parts.
UNIT - III
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Metal casting Appraisal of various casting processes selection of casting process,-general design considerations for casting-casting tolerance-use of solidification, simulation in casting design-product design rules for sand casting. Extrusion & Sheet metal work: Design guide lines extruded sections- design principles for punching, blanking, bending, deep drawing-Keeler Goodman forging line diagram – component design for blanking.
UNIT - IV
Metal joining: Appraisal of various welding processes, factors in design of weldments general design guidelines-pre and post treatment of welds-effects of thermal stresses in weld jointsdesign of brazed joints. Forging: Design factors for forging – closed die forging design – parting lines of dies drop forging die design – general design recommendations.
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
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KAKINADA - 533 003, Andhra Pradesh, IndiaUNIT – V
Design for Assembly Automation: Fundamentals of automated assembly systems, System configurations, parts delivery system at workstations, various escapement and placement devices used in automated assembly systems, Quantitative analysis of Assembly systems, Multi station assembly systems, single station assembly lines.
TEXT BOOKS:
1. Design for manufacture, John cobert, Adisson Wesley. 1995
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2. Design for Manufacture by Boothroyd,
3. Design for manufacture, James Bralla
REFERENCE:
1. ASM Hand book Vol.20
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
KAKINADA - 533 003, Andhra Pradesh, India
I Year I Semester QUALITY ENGINEERING IN MANUFACTURING (PROGRAM ELECTIVE-1)
| L | T | P | C |
|---|---|---|---|
| 3 | 0 | 0 | 3 |
UNIT - I
QUALITY VALUE AND ENGINEERING: An overall quality system, quality engineering in production design, quality engineering in design of production processes. Loss Function and Quality Level: Derivation and use of quadratile loss function, economic consequences of tightening tolerances as a means to improve quality, evaluations and types tolerances.(N-type,S-type and L- type)
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UNIT II:
TOLERANCE DESIGN AND TOLERANCING: Functional limits, tolerance design for N-type. L-type and S-type characteristics, tolerance allocation fbr multiple components. Parameter and Tolerance Design: Introduction to parameter design, signal to noise ratios, Parameter design strategy, some of the case studies on parameter and tolerance designs.
UNIT - III
DOE: DOE process steps, Observation method, Ranking method, Column effects method and Plotting method.
ANALYSIS OF VARIANCE (ANOVA): Introduction to ANOVA, Need for ANOVA, NO-way ANOVA, One-way ANOVA, Two-way ANOVA, Critique of F-test, ANOVA for four level factors, multiple level factors.
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UNIT - IV
ORTHOGONAL ARRAYS: Typical test strategies, better test strategies, efficient test strategies, steps in designing, conducting and analyzing an experiment. Interpolation of Experimental Results: Interpretation methods, percent contributor, estimating the mean.
UNIT - V
SIX SIGMA AND THE TECHNICAL SYSTEM: Six sigma DMAIC methodology, tools for process improvement, six sigma in services and small organizations, statistical foundations, statistical methodology.
TEXT BOOK:
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1. Taguchi Techniques for Quality Engineering / Phillip J. Ross / McGraw Hill/ Intl. II Edition, 1995.
REFERENCES:
1. Quality Engineering in Production systems by G. Taguchi, A. Elsayed et al, McGraw Hill Intl. Pub 1989.
2. Taguchi Methods explained: Practical steps to Robust Design / Papan P. Bagchi I Prentice Hall Pvt. Ltd., New Delhi.
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
KAKINADA - 533 003, Andhra Pradesh, India
I Year I Semester TOTAL QUALITY MANAGEMENT (PROGRAM ELECTIVE-1)
| L | T | P | C |
|---|---|---|---|
| 3 | 0 | 0 | 3 |
UNIT - I:
INTRODUCTION: The concept of TQM, Quality and Business performance, attitude and involvement of top management, communication, culture and management systems. Management of Process Quality: Definition of quality, Quality Control, a brief history, Product Inspection vs, Process Control, Statistical Quality Control, Control Charts and Acceptance Sampling.
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UNIT – II:
CUSTOMER FOCUS AND SATISFACTION: The importance of customer satisfaction and loyalty- Crating satisfied customers, Understanding the customer needs, Process Vs. Customer, internal customer conflict, quality focus, Customer Satisfaction, role of Marketing and Sales, Buyer - Supplier relationships. Bench Marketing: Evolution of Bench Marketing, meaning of Bench marketing, benefits of bench marketing, the bench marketing process, pitfalls of bench marketing.
UNIT – III:
ORGANIZING FOR TQM: The systems approach, Organizing for quality implementation, making the transition from a traditional to a TQM organizing, Quality Circles. Productivity, Quality and Reengineering: The leverage of Productivity and Quality, Management systems Vs. Technology, Measuring Productivity, Improving Productivity Re-engineering.
UNIT – IV:
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THE COST OF QUALITY: Definition of the Cost of Quality, Quality Costs, Measuring Quality Costs, use of Quality Cost Information, Accounting Systems and Quality Management.
UNIT – V:
ISO9000: Universal Standards of Quality: ISO around the world, The ISO9000 ANSI/ASQCQ- 90. Series Standards, benefits of ISO9000 certification, the third party audit, Documentation ISO9000 and services, the cost of certification implementing the system.
TEXT BOOKS:
1. Total Quality Management / Joel E.Ross/Taylor and Franscis Limited
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2. Total Quality Management/P.N.Mukherjee/PHI
REFERENCES:
1 Beyond TQM / Robert L.Flood
2 Statistical Quality Control / E.L. Grant/ McGraw Hill.
3 Total Quality Management- A Practical Approach/H. Lal
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4 Quality Management/Kanishka Bedi/Oxford University Press/2011
5 Total Engineering Quality Management/Sunil Sharma/Macmillan
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA
KAKINADA - 533 003, Andhra Pradesh, India
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I Year I Semester OPTIMIZATION AND RELIABLITY (PROGRAM ELECTIVE-2)
| L | T | P | C |
|---|---|---|---|
| 3 | 0 | 0 | 3 |
UNIT - I
CLASSICAL OPTIMIZATION TECHNIQUES: Single variable optimization with and without constraints, multi – variable optimization without constraints, multi variable optimization with constraints method of Lagrange multipliers, Kuhn-Tucker conditions, merits and demerits of classical optimization techniques.
UNIT - II
NUMERICAL METHODS FOR OPTIMIZATION: Nelder Mead's Simplex search method, Gradient of a function, Steepest descent method, Newton's method, Pattern search methods, conjugate method, types of penalty methods for handling constraints, advantages of numerical methods.
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UNIT - III
GENETIC ALGORITHM (GA): Differences and similarities between conventional and evolutionary algorithms, working principle, reproduction, crossover, mutation, termination criteria, different reproduction and crossover operators, GA for constrained optimization, draw backs of GA, GENETIC PROGRAMMING (GP): Principles of genetic programming, terminal sets, functional sets, differences between GA & GP, random population generation, solving differential equations using GP.
MULTI-OBJECTIVE GA: Pareto's analysis, Non-dominated front, multi – objective GA, Non- dominated sorted GA, convergence criterion, applications of multi-objective problems .
UNIT - IV
APPLICATIONS OF OPTIMIZATION IN DESIGN AND MANUFACTURING SYSTEMS: Some typical applications like optimization of path synthesis of a four-bar mechanism, minimization of weight of a cantilever beam, optimization of springs and gears, general optimization model of a machining process, optimization of arc welding parameters, and general procedure in optimizing machining operations sequence.
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This download link is referred from the post: JNTU Kakinada (JNTUK) M.Tech R20-R19-R18 Syllabus And Course Structure
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