GUJARAT TECHNOLOGICAL UNIVERSITY
BE - SEMESTER- VI (New) EXAMINATION - WINTER 2019
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Subject Code: 2162109
Subject Name: Metal Joining Processes
Time: 02:30 PM TO 05:00 PM
Instructions:
- Attempt all questions.
- Make suitable assumptions wherever necessary.
- Figures to the right indicate full marks.
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Q.1
- Give Definition of welding as per IS and AWS. [03]
- Classify welding processes and its allied processes. [04]
- Explain with schematic different mode of metal transfer in arc welding processes. [07]
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Q.2
- What are the welding codes for weld positions? [03]
- Illustrate with figure Frictional Stir welding process. [04]
- Explain with reason which arc characteristics should be used for the following welding Process.(CC, CV, Self-regulating Arc):- a. MMA & TIG b. MIG, SAW & PAW [07]
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OR
- By cyclic diagram, how arc is to be initiated in arc welding? Explain [03]
- What is the formula for welding heat input? [04]
- What is duty cycle? Current rating for a welding power source is 400 A at 60% duty cycle. Determine the welding current for automatic continuous welding i.e. 100% duty cycle. [07]
Q.3
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- Explain the Coding Method of SMAW'Electrode with suitable example. [03]
- What are OCV and SSC in arc welding processes? [04]
- Differentiate Soldering and Brazing. [07]
OR
- Explain the zones in arc gap of a welding arc with schematic figure. [03]
- State types of polarity used in welding with its significance. [04]
- Write short note on’Flux cored electrode wire. [07]
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Q.4
- Write a short note on SAW. [03]
- What do you mean by dilution in welding? [04]
- Explain in brief about weldability of Al-alloy & Ti-alloys. [07]
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OR
- Briefly explain about Electro slag welding process. [03]
- What is brazing process? Give different brazing materials [04]
- How does hydrogen embrittlement occur? [07]
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Q.5
- With schematic diagram explain in detail GTAW process. [03]
- What is carbon equivalent? Discuss briefly how it is used in Welding industry. [04]
- What is the significance of WPS & PQR in welding Industries? [07]
OR
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- List various Mechanical Tastings of welded joint. Explain any TWO in detail with neat schematic. Also mention their acceptance criteria as per ASME Sec IX Code. [07]
Date: 12/12/2019
Total Marks: 70
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